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China factory CT811 Permanent Magnet Pulley Used to Protect Clean Separate Materials in Recycling pulley system

Product Description

 

Introduction
Magnetic belt conveyor drum pulley would supply you with more magnets of what you want for greater attracting power and holding power, keeping harmful, dangerous ferrous particles out of your processing system or redeem valuable ferrites from other substances.

Application:

  • Waste recovery
  • Mining
  • Recycling Applications
  • Cement
  • Coal Handling Plant
  • Refractory
  • Minerals

 

Specifications:

Modle No. Drum Specs Suitable Belt width Magnetic Intensity Bearing Type   Allowable Torques KN.m Wheight
Dia(mm) Length(mm) mm Gs  dayside  rubber Kg
CT56 500 600 500 simple:
 1500~2500   
special: 
2500~4500
1312 1.63 2.5 380
CT57 500 750 650 1316 2.12 3.26 580
CT59 500 950 800 1316 2.62 4.01 765
CT66 630 600 500 1316 3.67 5.61 750
CT67 630 750 650 1316 2.96 4.54 800
CT69 630 950 800 22220 3.67 5.61 1090
CT611 630 1150 1000 22220 4.57 7.01 1285
CT89 800 950 800 22220 5.59 8.55 1480
CT811 800 1150 1000 22224 6.96 10.68 1865

 

More Information About CHINAMFG Magnet

This was in 2004, when our founder, Mr. Wang, first used magnetism knowledge to make research and designed the first set eccentric pole eddy current separator in China. Thus we are fully aware of this responsibility in sorting resources field for nonferrous metal.

In the year 2006, with 25 years of magnetic experience, CHINAMFG Magnet was Established. Keeping improvement for all kinds of magnetic separators, to provide high-quality and high-performance products is our own responsibility, moreover, offering the best solution and the most effective service is 1 of the higher-standard targets we are pursuing. CHINAMFG has a strict quality control system for raw materials inspection, producing quality inspection, and machine testing.

With 4 members team, in the beginning, CHINAMFG has grown through continuous product innovation and CHINAMFG expansion to over 5000 square feet of manufacturing space and more than 100 employees.

The main products eddy current separators, magnetic separators, sensor sorters and AI technology machines for recycling industries had been exported to more than 50 countries.

Materials testing and machines OEM could be available for better solutions for metal recycling, plastic, glass cullet, construction waste, incineration bottom ash, Aluminum, and E-waste recycling. Also for food, chemical, and lithium battery industries.

Ejet after-sales service promises that within 15 minutes we will make a response to the customer. On the condition that some problems cannot be solved by calls or call videos, engineers are available to serve overseas.

Each Perfect Separation is EJET’s commitment to you! We constantly pay attention to your separation result.

Ejet had been focused on magnetic separator design, and manufacturing for more than 17 years with rich experience. CHINAMFG has been dealing with the construction of machines for bulk material handling.

Ejet  is a One-stop Source for Recycling Equipment used in Material Recovery Facilities, conveyors, Screening, and Magnetic Technology for all kinds of industry fields: Automotive Shredder Residue (ASR). Municipal CHINAMFG Waste. Incineration Bottom Ash. Mining Magnet.


 

17 YEARS FOCUS ON MAGNETIC SEPARATOR

Ejet had been in this field for 17 years since 2006. We are the leading manufacturer in Asia. with rich experience.

We had very good cooperation with famous universities, such as ZheJiang Jiaotong University, ZheJiang second technology University, Northeast University and scientific establishments.

 

20% ENGINEERS IN CHINAMFG OBTAIN MORE AND MORE NATIONAL PATENT

Engineers are accounted 20% of the total people in Ejet, the stable team keeps developing and perfect quality.

 

30 YEARS EXPERIENCE OF IN MACHINE DESIGNING

Some engineers had more than 30 years experience with magnetic separators and eddy current separators, we were the leading engineer for eddy current separators in China. Products are widely used in the recycling and mining industries.

 

3000 SETS PRODUCTS HAD BEEN MANUFACTURED

The products are widely used in mining, plastic recycling, metal recycling and E-waste recycling. And had been exported to more than 40 countries.

 

24 HOURS AFTER-SALES SERVICE

The contract is not the beginning of the cooperation, CHINAMFG worries about what customers worry about. Customer service is 24 hours online.

And we had a spare parts store for each customer.

 

 


 

 

1.  Q: What kind of metal is the eddy current separator applied to?

A: Eddy Current Separator suitable for aluminum, copper, and brass.etc non-ferrous scraps separation from non-metal materials of size >3mm.

 

2.  Q: Which type should I use for my recycling plant?

A: In order to recommend the most suitable model, please let us know the material`s situation .including the composition, size, handling capacity and expected separation result.

 

3.  Q. What is the MOQ of your machine?

A: Our MOQ is 1 set

 

4.  Q: What are the pros and cons of a concentric pole rotor compared with and eccentric rotor design?

A: The eccentric type is much more suitable for the complicated material situation, The eccentric rotor design reduces long-term wear due to heated ferrous build up, and can effectively avoid the device damage caused by impurity ferrous metal.
Exclusive the ferrous influence, the concentric type has a little bit better separation effect but must make sure no ferrous exist.

 

5.  Q. How long is the machine warranty period?

A: the product warranty period is 12 months

For details, or for longer the machine Warranty Period.

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After-sales Service: 1 Years
Warranty: 1 Years
Type: Metal Recycling
Automation: Automatic
Certification: ISO, CE, CE
Manufacturing Process: Forging
Samples:
US$ 650/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

sheave pulley

What safety considerations should be kept in mind when using compound pulleys?

When using compound pulleys, several important safety considerations should be kept in mind to ensure the well-being of operators, prevent accidents, and maintain the integrity of the equipment. Here is a detailed explanation of the safety considerations associated with the use of compound pulleys:

  1. Qualified Personnel: It is essential to have trained and qualified personnel who understand the principles of compound pulleys and their safe operation. Only individuals with the necessary knowledge, training, and experience should be authorized to work with compound pulleys. Adequate training ensures that operators are familiar with the equipment, know how to perform tasks correctly, and are aware of potential hazards and safety procedures.
  2. Equipment Inspection and Maintenance: Regular inspection and maintenance of compound pulleys are crucial for ensuring safe operation. Before each use, the pulleys should be carefully inspected for any signs of wear, damage, or faulty components. Any issues identified during the inspection should be promptly addressed and repaired. Routine maintenance, such as lubrication and adjustment of pulley components, should be conducted as per the manufacturer’s guidelines to prevent malfunctions and ensure optimal performance.
  3. Weight Capacity: The weight capacity of compound pulleys should never be exceeded. Each pulley and the entire pulley system have specific weight limits that must be strictly adhered to. Overloading the pulleys can cause structural failure, rope or cable breakage, or accidents. It is crucial to accurately assess the weight of the load and ensure that the compound pulleys being used are rated for that weight. If necessary, additional pulleys or alternative lifting methods should be employed to handle heavier loads.
  4. Proper Rigging: The rigging of compound pulleys should be done correctly to ensure safe lifting and operation. The ropes or cables should be securely attached to the pulleys, and proper knots or connections should be used to prevent slippage or detachment. The rigging system should be designed to distribute the load evenly across the pulleys and prevent any excessive stress or strain on individual components. It is essential to follow industry best practices and standards for rigging to maintain the integrity and stability of the compound pulley system.
  5. Clear Communication: Clear and effective communication among the operators involved in compound pulley operations is crucial for maintaining safety. Operators should establish a clear method of communication, such as hand signals or radio communication, to coordinate their actions during lifting or lowering operations. Proper communication ensures that everyone is aware of the tasks being performed, the timing of movements, and any potential hazards or changes in the operation.
  6. Personal Protective Equipment (PPE): Operators working with compound pulleys should wear appropriate personal protective equipment (PPE) to minimize the risk of injuries. PPE may include safety helmets, gloves, safety glasses, and safety footwear. The specific PPE requirements may vary depending on the nature of the task, the environment, and any specific hazards associated with the operation. Operators should be trained on the proper use and maintenance of PPE and should always wear it when working with compound pulleys.
  7. Emergency Preparedness: Adequate emergency preparedness is essential when using compound pulleys. Operators should be familiar with emergency procedures, including how to respond to equipment malfunctions, unexpected load shifts, or accidents. Emergency stop buttons or switches should be easily accessible and clearly marked. It is important to have a well-defined plan for evacuating the area in case of emergencies and ensuring that all personnel are aware of the plan and their roles.
  8. Training and Documentation: Ongoing training and documentation are crucial for maintaining a safe working environment when using compound pulleys. Operators should receive comprehensive training on the safe operation, maintenance, and inspection of compound pulleys. Training should be periodically refreshed to ensure that operators are up to date with the latest safety practices. Documentation, including operating manuals, inspection records, and maintenance logs, should be maintained and readily available for reference.

By keeping these safety considerations in mind, operators can work with compound pulleys in a safe and responsible manner, minimizing risks, preventing accidents, and ensuring the efficient and reliable operation of the equipment.

sheave pulley

How do compound pulleys impact the performance of theatrical rigging systems?

Compound pulleys have a significant impact on the performance of theatrical rigging systems, enabling the smooth and efficient movement of scenery, lighting, and other stage elements. The use of compound pulleys in theatrical rigging offers several advantages that enhance the functionality and versatility of these systems. Here is a detailed explanation of how compound pulleys impact the performance of theatrical rigging systems:

  1. Mechanical Advantage: Compound pulleys provide a mechanical advantage that allows theatrical rigging systems to handle heavy loads with ease. By utilizing multiple sheaves and ropes or cables, compound pulleys distribute the load across several lines of support. This mechanical advantage reduces the amount of force required to lift or lower stage elements, making it easier for riggers to control and manipulate objects during performances.
  2. Precise Control: The arrangement and configuration of compound pulleys in theatrical rigging systems enable precise control over the movement of stage elements. By adjusting the tension and alignment of the ropes or cables, riggers can finely tune the speed, direction, and positioning of the objects being lifted or lowered. This level of control is crucial for executing complex choreography, scene changes, and special effects with accuracy and consistency.
  3. Smooth and Silent Operation: Compound pulleys contribute to the smooth and silent operation of theatrical rigging systems. The design of the pulley system minimizes friction between the ropes or cables and the sheaves, resulting in fluid movement without jerks or sudden stops. The smooth operation of compound pulleys is especially important in theatrical settings where quiet and seamless scene transitions are essential for maintaining the immersive experience for the audience.
  4. Flexible Rigging Configurations: The use of compound pulleys allows for flexible rigging configurations in theatrical settings. By combining different types and arrangements of pulleys, riggers can create systems with varying mechanical advantages and lifting capacities to accommodate the specific requirements of different stage elements. This flexibility enables the rigging system to adapt to a wide range of production needs and artistic visions.
  5. Safety: Compound pulleys play a crucial role in ensuring the safety of theatrical rigging systems. The mechanical advantage provided by these pulleys reduces the strain on individual ropes or cables, minimizing the risk of overloading and failure. Additionally, the precise control and smooth operation offered by compound pulleys enhance the safety of stage crew and performers by minimizing the potential for accidents, injuries, or damage to equipment.

Overall, compound pulleys significantly impact the performance of theatrical rigging systems by providing a mechanical advantage, precise control, smooth operation, flexibility in rigging configurations, and enhanced safety. The use of compound pulleys allows for the efficient and reliable movement of stage elements, contributing to the success of theatrical productions and ensuring a captivating experience for audiences.

sheave pulley

In which industries and applications are compound pulleys commonly used?

Compound pulleys find applications in various industries and sectors where heavy loads need to be lifted or moved with reduced effort. Here is a detailed explanation of the industries and applications where compound pulleys are commonly used:

1. Construction and Engineering: Compound pulleys are widely used in the construction and engineering industries. They are employed in cranes, hoists, and lifting systems to handle heavy materials, equipment, and structures. Compound pulleys provide the necessary mechanical advantage to lift and position heavy loads during construction projects.

2. Manufacturing and Warehousing: In manufacturing and warehousing facilities, compound pulleys are utilized in various material handling applications. They are employed in conveyor systems, overhead cranes, and gantry systems to move heavy products, machinery, and materials efficiently and safely.

3. Mining and Extraction: The mining industry relies on compound pulleys for the extraction and transportation of minerals, ores, and other resources. They are used in conveyor systems, winches, and lifting equipment to move heavy loads underground and on the surface.

4. Marine and Shipping: Compound pulleys are commonly found in marine and shipping applications. They are used in ship cranes, davits, and lifting systems to handle cargo, containers, and equipment during loading and unloading operations. Compound pulleys enable the efficient movement of heavy loads on ships and offshore platforms.

5. Entertainment and Stage Rigging: The entertainment industry utilizes compound pulleys in stage rigging and theatrical productions. They are employed to raise and lower stage props, lighting equipment, and scenery. Compound pulleys allow for precise control and smooth movement of heavy objects in theatrical settings.

6. Automotive and Aerospace: In the automotive and aerospace sectors, compound pulleys are used in assembly lines, maintenance facilities, and testing laboratories. They assist in lifting and positioning heavy components, engines, and aircraft parts during manufacturing, maintenance, and inspection processes.

7. Agriculture and Farming: In agricultural and farming operations, compound pulleys are utilized in various applications. They are employed in equipment such as hoists, pulley systems, and winches to lift and move heavy loads, such as hay bales, animal feed, and farming machinery.

8. Residential and DIY: Compound pulleys can also find applications in residential settings and DIY projects. They can be used for tasks such as lifting heavy objects, moving furniture, or creating simple mechanical advantage systems for home projects.

These are just a few examples of the industries and applications where compound pulleys are commonly used. Their versatility, efficiency, and ability to provide mechanical advantage make them valuable components in a wide range of mechanical systems.

China factory CT811 Permanent Magnet Pulley Used to Protect Clean Separate Materials in Recycling   pulley system	China factory CT811 Permanent Magnet Pulley Used to Protect Clean Separate Materials in Recycling   pulley system
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