Product Description
Magnetic belt conveyor drum pulley would supply you with more magnets of what you want for greater attracting power and holding power, keeping harmful, dangerous ferrous particles out of your processing system or redeeming valuable ferrites from other substances.
Application:
- Waste recovery
- Mining
- Recycling Applications
- Cement
- Coal Handling Plant
- Refractory
- Minerals
Specifications:
| Modle No. | Drum Specs | Suitable Belt width | Magnetic Intensity | Bearing Type | Allowable Torques KN.m | Wheight | ||
| Dia(mm) | Length(mm) | mm | Gs | dayside | rubber | Kg | ||
| CT56 | 500 | 600 | 500 | simple: 1500~2500 special: 2500~4500 |
1312 | 1.63 | 2.5 | 380 |
| CT57 | 500 | 750 | 650 | 1316 | 2.12 | 3.26 | 580 | |
| CT59 | 500 | 950 | 800 | 1316 | 2.62 | 4.01 | 765 | |
| CT66 | 630 | 600 | 500 | 1316 | 3.67 | 5.61 | 750 | |
| CT67 | 630 | 750 | 650 | 1316 | 2.96 | 4.54 | 800 | |
| CT69 | 630 | 950 | 800 | 22220 | 3.67 | 5.61 | 1090 | |
| CT611 | 630 | 1150 | 1000 | 22220 | 4.57 | 7.01 | 1285 | |
| CT89 | 800 | 950 | 800 | 22220 | 5.59 | 8.55 | 1480 | |
| CT811 | 800 | 1150 | 1000 | 22224 | 6.96 | 10.68 | 1865 | |
More Information About CHINAMFG Magnet
This was in 2004, when our founder, Mr. Wang, first used magnetism knowledge to make research and designed the first set eccentric pole eddy current separator in China. Thus we are fully aware of this responsibility in sorting resources field for nonferrous metal.
In the year 2006, with 25 years of magnetic experience, CHINAMFG Magnet was Established. Keeping improvement for all kinds of magnetic separators, to provide high-quality and high-performance products is our own responsibility, moreover, offering the best solution and the most effective service is 1 of the higher-standard targets we are pursuing. CHINAMFG has a strict quality control system for raw materials inspection, producing quality inspection, and machine testing.
With 4 members team, in the beginning, CHINAMFG has grown through continuous product innovation and CHINAMFG expansion to over 5000 square feet of manufacturing space and more than 100 employees.
The main products eddy current separators, magnetic separators, sensor sorters and AI technology machines for recycling industries had been exported to more than 50 countries.
Materials testing and machines OEM could be available for better solutions for metal recycling, plastic, glass cullet, construction waste, incineration bottom ash, Aluminum, and E-waste recycling. Also for food, chemical, and lithium battery industries.
Ejet after-sales service promises that within 15 minutes we will make a response to the customer. On the condition that some problems cannot be solved by calls or call videos, engineers are available to serve overseas.
Each Perfect Separation is EJET’s commitment to you! We constantly pay attention to your separation result.
Ejet had been focused on magnetic separator design, and manufacturing for more than 17 years with rich experience. CHINAMFG has been dealing with the construction of machines for bulk material handling.
Ejet is a One-stop Source for Recycling Equipment used in Material Recovery Facilities, conveyors, Screening, and Magnetic Technology for all kinds of industry fields: Automotive Shredder Residue (ASR). Municipal CHINAMFG Waste. Incineration Bottom Ash. Mining Magnet.
17 YEARS FOCUS ON MAGNETIC SEPARATOR
Ejet had been in this field for 17 years since 2006. We are the leading manufacturer in Asia. with rich experience.
We had very good cooperation with famous universities, such as ZheJiang Jiaotong University, ZheJiang second technology University, Northeast University and scientific establishments.
20% ENGINEERS IN CHINAMFG OBTAIN MORE AND MORE NATIONAL PATENT
Engineers are accounted 20% of the total people in Ejet, the stable team keeps developing and perfect quality.
30 YEARS EXPERIENCE OF IN MACHINE DESIGNING
Some engineers had more than 30 years experience with magnetic separators and eddy current separators, we were the leading engineer for eddy current separators in China. Products are widely used in the recycling and mining industries.
3000 SETS PRODUCTS HAD BEEN MANUFACTURED
The products are widely used in mining, plastic recycling, metal recycling and E-waste recycling. And had been exported to more than 40 countries.
24 HOURS AFTER-SALES SERVICE
The contract is not the beginning of the cooperation, CHINAMFG worries about what customers worry about. Customer service is 24 hours online.
And we had a spare parts store for each customer.
1. Q: What kind of metal is the eddy current separator applied to?
A: Eddy Current Separator suitable for aluminum, copper, and brass.etc non-ferrous scraps separation from non-metal materials of size >3mm.
2. Q: Which type should I use for my recycling plant?
A: In order to recommend the most suitable model, please let us know the material`s situation .including the composition, size, handling capacity and expected separation result.
3. Q. What is the MOQ of your machine?
A: Our MOQ is 1 set
4. Q: What are the pros and cons of a concentric pole rotor compared with and eccentric rotor design?
A: The eccentric type is much more suitable for the complicated material situation, The eccentric rotor design reduces long-term wear due to heated ferrous build up, and can effectively avoid the device damage caused by impurity ferrous metal.
Exclusive the ferrous influence, the concentric type has a little bit better separation effect but must make sure no ferrous exist.
5. Q. How long is the machine warranty period?
A: the product warranty period is 12 months
For details, or for longer the machine Warranty Period.
| Certification: | CE |
|---|---|
| Pulley Sizes: | as Required |
| Manufacturing Process: | Forging |
| Material: | Stainless Steel |
| Surface Treatment: | Polishing |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Samples: |
US$ 650/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety considerations should be kept in mind when using compound pulleys?
When using compound pulleys, several important safety considerations should be kept in mind to ensure the well-being of operators, prevent accidents, and maintain the integrity of the equipment. Here is a detailed explanation of the safety considerations associated with the use of compound pulleys:
- Qualified Personnel: It is essential to have trained and qualified personnel who understand the principles of compound pulleys and their safe operation. Only individuals with the necessary knowledge, training, and experience should be authorized to work with compound pulleys. Adequate training ensures that operators are familiar with the equipment, know how to perform tasks correctly, and are aware of potential hazards and safety procedures.
- Equipment Inspection and Maintenance: Regular inspection and maintenance of compound pulleys are crucial for ensuring safe operation. Before each use, the pulleys should be carefully inspected for any signs of wear, damage, or faulty components. Any issues identified during the inspection should be promptly addressed and repaired. Routine maintenance, such as lubrication and adjustment of pulley components, should be conducted as per the manufacturer’s guidelines to prevent malfunctions and ensure optimal performance.
- Weight Capacity: The weight capacity of compound pulleys should never be exceeded. Each pulley and the entire pulley system have specific weight limits that must be strictly adhered to. Overloading the pulleys can cause structural failure, rope or cable breakage, or accidents. It is crucial to accurately assess the weight of the load and ensure that the compound pulleys being used are rated for that weight. If necessary, additional pulleys or alternative lifting methods should be employed to handle heavier loads.
- Proper Rigging: The rigging of compound pulleys should be done correctly to ensure safe lifting and operation. The ropes or cables should be securely attached to the pulleys, and proper knots or connections should be used to prevent slippage or detachment. The rigging system should be designed to distribute the load evenly across the pulleys and prevent any excessive stress or strain on individual components. It is essential to follow industry best practices and standards for rigging to maintain the integrity and stability of the compound pulley system.
- Clear Communication: Clear and effective communication among the operators involved in compound pulley operations is crucial for maintaining safety. Operators should establish a clear method of communication, such as hand signals or radio communication, to coordinate their actions during lifting or lowering operations. Proper communication ensures that everyone is aware of the tasks being performed, the timing of movements, and any potential hazards or changes in the operation.
- Personal Protective Equipment (PPE): Operators working with compound pulleys should wear appropriate personal protective equipment (PPE) to minimize the risk of injuries. PPE may include safety helmets, gloves, safety glasses, and safety footwear. The specific PPE requirements may vary depending on the nature of the task, the environment, and any specific hazards associated with the operation. Operators should be trained on the proper use and maintenance of PPE and should always wear it when working with compound pulleys.
- Emergency Preparedness: Adequate emergency preparedness is essential when using compound pulleys. Operators should be familiar with emergency procedures, including how to respond to equipment malfunctions, unexpected load shifts, or accidents. Emergency stop buttons or switches should be easily accessible and clearly marked. It is important to have a well-defined plan for evacuating the area in case of emergencies and ensuring that all personnel are aware of the plan and their roles.
- Training and Documentation: Ongoing training and documentation are crucial for maintaining a safe working environment when using compound pulleys. Operators should receive comprehensive training on the safe operation, maintenance, and inspection of compound pulleys. Training should be periodically refreshed to ensure that operators are up to date with the latest safety practices. Documentation, including operating manuals, inspection records, and maintenance logs, should be maintained and readily available for reference.
By keeping these safety considerations in mind, operators can work with compound pulleys in a safe and responsible manner, minimizing risks, preventing accidents, and ensuring the efficient and reliable operation of the equipment.
What are some real-world examples of compound pulley systems in action?
Compound pulley systems are widely used in various real-world applications to facilitate the lifting, movement, and manipulation of heavy loads. These systems can be found in diverse industries where efficient load handling is essential. Here are some real-world examples of compound pulley systems in action:
- Theatrical Rigging: Compound pulley systems are extensively used in the theater and entertainment industry for rigging purposes. They enable the smooth and controlled movement of scenery, lighting fixtures, and stage props. By utilizing compound pulleys, stage crews can lift and lower heavy set pieces with ease, allowing for seamless scene transitions and dynamic stage effects.
- Construction and Building Maintenance: Compound pulleys play a crucial role in the construction industry and building maintenance tasks. They are commonly employed in cranes, hoists, and winches to lift and position heavy construction materials, equipment, and tools. Compound pulley systems allow construction workers to handle large loads safely and efficiently during building construction, renovation, or maintenance projects.
- Marine and Offshore Operations: Compound pulleys are utilized in marine and offshore operations for various lifting and rigging tasks. They can be found on ships, oil rigs, and offshore platforms, enabling the lifting and lowering of heavy equipment, containers, and supplies. Compound pulley systems are essential for efficient cargo handling, anchor operations, and other marine-related tasks.
- Agricultural Machinery: Agricultural machinery often incorporates compound pulley systems to facilitate load handling in farming operations. For example, hay balers and forage harvesters use compound pulleys to lift and transport bales of hay or straw. The pulley systems help farmers efficiently handle bulky agricultural materials and optimize the functionality of their machinery.
- Industrial Manufacturing: Compound pulleys find extensive use in industrial manufacturing processes. They are integrated into assembly lines, overhead cranes, and material handling systems to assist in the lifting, positioning, and transportation of heavy components and products. Compound pulley systems enhance productivity, efficiency, and safety in manufacturing operations across various industries.
These examples demonstrate the diverse applications of compound pulley systems in real-world scenarios. Whether in theater productions, construction sites, marine operations, agriculture, or industrial manufacturing, compound pulleys enable the efficient and controlled handling of heavy loads, contributing to increased productivity, safety, and operational effectiveness.
How do compound pulleys provide mechanical advantage in lifting tasks?
A compound pulley system is designed to provide mechanical advantage, allowing for easier lifting of heavy loads. Here is a detailed explanation of how compound pulleys provide mechanical advantage in lifting tasks:
1. Distribution of Load: In a compound pulley system, the load is distributed across multiple line segments. Each line segment supports a portion of the load’s weight. As more line segments are added, the load’s weight is divided among them, reducing the force required to lift the load. This distribution of load is a key factor in providing mechanical advantage.
2. Force Amplification: The mechanical advantage of a compound pulley system is determined by the number of line segments supporting the load. Each additional line segment increases the mechanical advantage. When force is applied to the free end of the rope or cable, it is transmitted across the pulleys and distributed among the line segments. The force applied to the rope or cable is amplified as it is divided among the multiple line segments, allowing for easier lifting of the load.
3. Change in Direction of Force: Compound pulleys also change the direction of the force applied. When force is applied downward on the free end of the rope or cable, the movable pulleys move upward, lifting the load. This change in direction of force allows the user to exert force in a more convenient or favorable direction, making it easier to lift the load.
4. Increased Rope Travel: In a compound pulley system, the rope or cable travels a greater distance compared to the distance the load is lifted. This increased travel distance allows for a greater mechanical advantage. As the movable pulleys move upward, the length of rope or cable on one side of the pulley system decreases while the length on the other side increases. This movement contributes to the amplification of force and the reduction of effort required to lift the load.
5. Combination of Fixed and Movable Pulleys: Compound pulley systems incorporate a combination of fixed and movable pulleys. The fixed pulleys serve as anchor points and change the direction of the force, while the movable pulleys are connected to the load and provide the mechanical advantage. The combination of fixed and movable pulleys working together allows for a more efficient distribution and amplification of force, resulting in mechanical advantage.
Overall, compound pulleys provide mechanical advantage in lifting tasks through the distribution of load, force amplification, change in direction of force, increased rope travel, and the combination of fixed and movable pulleys. By utilizing these principles, compound pulley systems make it easier to lift heavy loads and reduce the amount of effort required by the user.
editor by CX
2023-09-25